So far, more than 500 machines have been delivered by ISP SYSTEM!

ISP System has the skills and experience necessary to develop industrial solutions for different applications. Below some of our references:

Special machine

 

 

Chip machine soldering bare laser ILAS_laboratory_die_bonder Machine_DBS_Die_Bonding_Station

DLS: Die-attach laser soldering assembly station

ILAS : assembly station by laser soldering and/or sintering

DBS : Die Bonding Station

  • Soldering of bare chips on metallic lead-frame
  • High accuracy: few micron
  • Cycle time: 12s per soldering
  • Positioning of the component determined after camera measurement 
  • Equipped with an electromagnetic head (ISP SYSTEM patent)
  • Controlled force and position during soldering
  • Tune process parameters :Ensure the industrialization success of soldering or sintering laser process
  • MMI: Programming, monitoring and analysis process in post-processing
  • Equipped with an electromagnetic head (ISP SYSTEM patent)
  • Pilots the laser beam and manages its power during assembly process
  • Designed for power module assembly with chips from 2,5×2,5mm² up to 10x10mm²
  • Dedicated to customer production line
  • Cycle time : 6s by part
 
  • Video presentation : 
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OPLAS_oxalate_precursors_laser_sintering_station Automatic machine of fiber optic's thinning Manufacturing machine of batteries units

OPLAS : Automatic machine of adhesive wrapping

Automatic machine of fiber optic’s thinning

Manufacturing machine of batteries units NI-Cd & LI–ION

  • Oxalate dispensing , pick and place and laser sintering.
  • Optimized for the production of small series.
  • Assembly of power modules at low pressure and low temperature.
  • Optimized sintering quality : no void > 50μm, compatible with space applications.
  • Supplied with a manipulator Robot :dips optic fibers in different bath
  • Controlled thinning by chemical attack
  • Machine incorporated in a « wet bench »

ISP SYSTEM has developed a set of machines with various functions:

  • Winding equipment
  • Batteries’s Unit Calibration
  • Li-Ion Coating
  • Compression of elements
  • Shrinking on off cover
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Machine of mixing solid chemical product Automatic capping machine Production line of automated igniters

Machine of mixing solid chemical product

Automatic capping machine

Production line of automated igniters

  • Mix solid chemical products (powder, granulates…)
  • Equipped with a cylindrical tank put in rotation by variable speed motorization.
  • Reversible, and variable flow ventilation circuit
  • Temperature and air hygrometry reading, inside the tank and in the blend
  • Display and recording of this reading
  • Laying of plastic cork on conditioning unit.
  • Production speed : 4000 Cork/day.
  • Take over by motorized belt conveyor.
  • Automatic feed on cork.
  • Separation secure airlock of the work area.
  • Filling of cardboard tube with gunpowder.
  • Rate : 1000 products/day.
  • 5 manipulators XYZ at linear motors.
  • Traceability by barcode.
  • Weight filling.
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Automatic machine of adhesive wrapping Automatic machine to winding arresters protector Pick & Place Unit of bumps

Automatic machine of adhesive wrapping

Automatic cleaning machine

Pick & Place Unit of bumps and maintenance of electronic components on power module for passage at reflow oven

  • Automatic laying of an advertising adhesive with the client’s logo on the circumference of a cylindrical product.
  • Automatic transfer between 2 perpendicular conveyors.
  • Compact machine
  • Parts cleaning by dipping in solvent bath.
  • Cleaning usable volume : 665 x 700 x 100 mm.
  • Frame: stainless xteel 304L
  • automatized shutter of the tray to limit the solvent evaporation.
  • quenching and drying time , oscillation : configurable via HMI.
  • Prehension by suction and drop of the bumps
  • Accurate positioning of objects of small size
  • Mass : ≤ 8 kg
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Robotic

Robotic Micrometric alignement robot

Robotic

Micrometric alignement robot

ISP SYSTEM offers robotized installations such as:

  • Robotized machine of electronic chip laying and laser soldering
  • Palletizing robot (6 axes) of ceramic pieces out put of press.
  • Performs accurate positioning (to 2 µm) between many objects in horizontal and vertical plans
  • Continous Analys of positions by vision
  • Location deviation at real-time
  • Re-calibration of measuring equipment integrated in the machine
  • Travel resolution: 0.1µm
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Inserting device Inserting device
Radio protected injector

Inserting device

Radio protected injector

  • Insertion, position and guide an Object in a vacuum vessel at 6 meter distance
  • Equipped with a positioner at high accuracy 6 degrees-of-freedom
  • maximal Mass of the object to be inserted 2.5 Kg
  • Hardening to electromagnetic fields and nuclear compatible.
  • Reduce exposure of medical staff to ionizing radiation
  • Protect a broad emission spectrum
  • Syringe: 1ml, 10ml and 50ml with luer lock tip
  • Shielded case
  • Case cart: Enclosure shielding 20 mm of lead, integrated syringe pump, 2 swiveling drive wheel with unlocking handle. Various integrated accessory: bin, measuring device, flask, perfusion …)
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Robot_Cartesien  

Cartesian Robot

 
  • High precision guiding
  • Linear motors
  • same reference (granite) for all axes
  • Decoupled granite base of the external structure
  • Rigid & light manipulators frames
 
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Automatic line

Ostomy pouch assembly automatic machine Automated manufacturing line Automatic note dispenser

Ostomy pouch assembly automatic machine

Automated manufacturing line

Automatic note dispenser

  • Assembly of medical interface for ostomy bag
  • High productivity. automatic pieces storage
  • Cycle time : 6s
  • Many operations:Coronatreatment, component assembly by silicone beads hot laying, high resolution
ISP design, manufactures and installs automated manufacturing lines, as gun powder assembly line

  • Dimensions designed according to machine speed
  • Security, reliability and capability studies.
  • API type in CAN OPEN network
  • supervision, manufacturing data acquisition and traceability
  • IHM on touch screen
  • Lay down, with high speed, the delivery note on boxes of the picking chain.
  • High productivity: 4 integrated storage out of synchronization for an impression in continuous
  • delivering sheets in cardboards wit various height
  • Adapted for any type of copy machines
  • Maximum speed : 45 sheets by minute
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Measuring & adjusting tool

Measuring tool and adjusting tool by video telescope Calibration case for railway motor Wheel shaft length measuring device

Measuring tool and adjusting tool by video telescope

Calibration case for railway motor

Wheel shaft length measuring device

  • Accurate measuring and mechanical adjustment of large devices with difficult access
  • analysis from methodology used to metrology
  • Aiming Accuracy at 13m :± 0.25mm
  • Calculation of measurement uncertainties included in the study need.

Used during raft maintenance: calibration of railway sensor manufactured with current transformer.

  • Current: 0 to 5 efficient ±10mA
  • Frequency: 100 Hz ± 0.5 Hz
  • Sinusoidal or pulse way (0 TO 2 second ±10ms)
  • Sector: 230 VAC 50Hz
  • Battery: 12V 24 Ah (autonomy of 2h, charger included).
  • Control distance between track center lines of wheel shaft after assembly.
  • Optical view lens (theodolite)
  • Controlled Translation by measuring system.
  • Measurement accuracy over a stroke of 3.3m : ± 0.05mm
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mesureur de trous ou d'arbres systeme_mobile_positionnement_haute_dynamique

Hole or shaft inspection device

Mobile positioning system

High Dynamic

 

  • Automatic control of cylindrical shapes
  • Tolerates radial and axial misalignment
  • Designed for accurate measurement in harsh environment
  • Controlled Diameter up to 25 mm
  • Depth up to 100 mm
  • Sub micrometer and micrometer resolution
  • Power actuators on test benches
  • Control via a single communication bus
  • Dimension 600x600x400 mm
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Test bench

Turbine test bench of power electronic component power cycling bench of power electronic component automatic control bench

Turbine test bench on active magnetic bearing

Power cycling bench of power electronic component

Automatic control bench

  • High speed test Bench
  • High security
  • Test the active magnetic bearing limits in gas turbine operation condition
  • Simulates the cyclic ageing under power of the power components
  • Components for electronic motor control in railway traction.
  • Cooling system of « power module ».
  • Equipped with a useful data set for researcher and engineers of laboratory
  • 100% automatic control of the screwing of parts for automotive industry
  • Controlled by an electric and servo screwing.
  • Equipped with a device allowing a soft squeeze of screw in the tapping.
  • Cycle time : 1.5s/parts
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HP Turbine test bench Bench for electric motor torque test banc_pilotage_moteur_pas_a_pas_hybride_ethernet

HP Turbine test bench

Electric actuator test bench for stern ramp of vehicle

Bench for electric motor torque test

  • Turbine air flow analysis (temperature & pressure)
  • Turret which supports 4 actuators set at 90°
  • Actuator :Translation and rotation movement
  • Delivered with control bay of axis board & programming software
  • Turret rotation accuracy : ±0.05mm
  • Dedicated to efficiency and toughness tests for motorization set of stern ramp of shielded vehicle
  • Simulate the necessary torque to the “open/close” for a stern ramps of military vehicle weight : 200 to 500Kg
  • Static tests: Adding of load on the ramp (up to 300kg)
  • Operating temperature: -30°C to +50°C
  • Torque  test developed by electrical motor
  • Check product torque by tested motors and to adjust a complex servo-control.
  • With a MAGTROL hysteresis brake : adjustable resistive torque from 0 to 13Nm
  • 6 Anti vibration stands
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Steering Bench for Hybrid Stepper Motor by Ethernet Wire_scraping_bench    

Steering bench for hybrid stepper motor by Ethernet

Wire scraping bench

 
  • Qualify the motion controller of hybrid stepper motor actuators to independent way
  • Tests are driven by Man-Machine based on a PC
  • Ethernet Gateway to CAN
  • Generate incremental or absolute encoders (Renishaw, Heidenheim..)
  • Test of electrical wire cladding submitted to friction forces.
  • Force range: 1 to 50N.
  • Configuration through MMI control.
  • Treated steel tool (60HRC)
 
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Handling means

fitting_transport Clean room bridge Heavy cabinet handling

Fitting transport

Clean room bridge

Heavy cabinet handling

  • Handling equipment with optimized weight and external dimensions
  • Simulated by finished element method
  • Certified by approved organization
  • According to your need, a periodic test bench, freight carriage can also been provided.
  • Handling in specifics conditions and/or in specific environment
  • Accurate motion and compatible with ISO 5 environment
  • Cabinet mounting
  • Facilitate the cabinets’ mounting by relieving the weight
  • Access to front, rear, lateral, upper and lower sides at man’s height
  • Maximal height: 2705 mm
  • Maximum handling load: 380 Kg
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Handling tooling for airfoil jig Handling tooling for wind cone F7X  

Handling tooling for airfoil jig

Handling tooling for wind cone F7X

 
  • Handling of 4 airfoil Jig Type
  • Motorized Z axis lifting with a maximum travel range of 1370mm
  • Manuel Final lifting: Travel range of 60mm
  • 3 rotation : X, Y Z (±2°)
  • Working Load: 1000 Kg
  • Keep in suspension a complete or half wind cone of S1, S2 and S3 ring of F7X plane.
  • Product weight supported: only one person is needed for the weld
  • Ensure automatically the product perpendicularity at the weld points.
  • Masses of the handleable segments:5 à15 Kg.
 
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Special tooling

Neutron shield Bathtubs tools  

Neutron shield

Bathtubs tools

 
  • Protective shielding of neutron emission
  • Material Analysis directly on the conveyor belt
  • stable Structure
  • Chamber (shapes and dimension) customized upon client’s requirements
  • Filling: mixing of high density polyethylene chips bonded with paraffin
  • Adjust a structural element of the A380 Wings.
  • Accuracy of the target: ±0.05mm.
  • Low weight: Can be manipulated by one operator
  • Rigid and stable
  • Excellent support of the metrological performance over the time
 
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